How Do You Properly Crimp ALUMINIUM CABLE LUGS to Ensure a Safe and Strong Connection?

The crimping process must be done properly for the ALUMINIUM CABLE LUGS A secure, low-resistance connection is established and maintained over electrical integrity and overheating or failure. The first thing is to select a lug of the correct size that corresponds to the applicability of the conductor's cross-sectional area. Strip insulation from wires on the cable before crimping and clean both the cable and the inside of the lug using a wire brush to remove oxidation and debris.

Apply a suitable anti-oxidation compound inside the lug barrel to prevent corrosion and ensure better conductivity. Place the cable all the way into the lug up to the end of the barrel. It uses the appropriate size die of a suitable hydraulic or mechanical crimping tool, and one or more uniform compressions according to lug length, to carry out the crimping. The crimp should be tight enough to resist the withdrawal of the cable but not excessive as to damage the strands on the cable.

After crimping, a tight connection should be checked before insulating or providing heat shrink if necessary. Properly installed ALUMINIUM CABLE LUGS assure the long life and efficiency of any given application regarding mechanical-electrical safety standards.